Smart manufacturing is based on the deep integration of a new generation of information and communication technologies with advanced manufacturing technologies. It penetrates through all aspects of manufacturing activities such as design, production, management, and service, and has functions such as self-awareness, self-learning, self-decision-making, self-enforcement, and self-adaptation. New production methods.
Accelerating the development of smart manufacturing is a strategic choice to seize the future economic and technological development commanding heights. It is of strategic significance to promote structural reforms in Shanghai's economic supply side, create new competitive advantages in Shanghai's manufacturing industry, and build a science and technology innovation center with global influence.
I. Accurate industrial policy is in place, and the “innovation driven by application, application-led integration, and integration-driven equipment†approach has been effective.
Intelligent manufacturing is the main battlefield of the fourth industrial revolution in the world. From 2013 of Industry 4.0 to the “Made in China 2025†in 2015, various new concepts, new technologies, and new models emerge in an endless stream, and the shake-up triggered in the industrial sector is on the rise. However, the development of industry has its own laws, and the application of this industry is the primary consideration for companies to choose new technologies and products. Against this backdrop, in 2016, the Shanghai Municipal Commission of Economy and Information Technology took the lead in putting forward the idea of ​​“stimulating applications through application, driving integration through application, and integrating and bringing along equipmentâ€. Based on this, it clearly proposed intelligence. To manufacture and use “Hundred Thousands of Years†project, to cultivate 10 system solution providers with more than 1 billion sales scale by 2020, promote the construction of 100 demonstration smart factories and 1,000 or more enterprises above designated size to implement intelligent transformation; A series of special support policies have pointed out the direction for industrial development and gave full play to the guiding role of policies in fostering new industries.
In terms of independent breakthroughs in smart manufacturing equipment, development of key components for smart manufacturing, R&D of core industrial software, and construction of smart factories, Shanghai has introduced special support policies for the first breakthroughs in high-end smart equipment, industrial infrastructure, industrial Internet, and technological transformation. In particular, the “Implementation Opinions on Shanghai's Innovative Smart Manufacturing Application Models and Mechanisms†issued in March 2017 encourages and guides the participation of social capital, forms a practical and feasible multi-win-win business model, and gives full play to the advantages of Shanghai's financial center. It laid a good foundation for the ecological development of smart manufacturing, production and financial integration. After more than two years of top-down efforts, Shanghai has achieved certain achievements in all aspects.
At the demonstration application level, by the end of 2017, 28 projects in Shanghai had been selected for the national intelligent manufacturing integrated standardization and new model application project, and 11 projects were included in the national smart manufacturing pilot demonstration list, covering automotive, aerospace, marine engineering, electronic information, Energy equipment, medical equipment, integrated circuits and other key industries.
In terms of integration, in the first three quarters of 2017, the total output value of Shanghai's intelligent manufacturing system solutions was 15.894 billion yuan, a year-on-year increase of 36.8%; three companies including Shanghai Institute of Self-Insistence, Ming-Sheng Intelligence, and Baosight Software were selected as the first intelligent manufacturing systems of the Ministry of Industry and Information Technology. Solution Provider Directory.
On the equipment level, in the first three quarters of 2017, the output of key industrial robotics companies in Shanghai reached 44,800 units, which accounted for 47% of the country's robots; the total output value reached 14.36 billion yuan, an increase of 43% over the same period of last year; during the same period, Shanghai's additive manufacturing equipment grew by 30.9. %, high-end medical equipment increased by 19.9%, and microelectronics and optoelectronic equipment increased by 1.6 times.
Second, the industrial layout has basically taken shape, covering everything from planning and design, product research and development, equipment manufacturing, and software development to system solutions.
From the perspective of the industry chain, smart manufacturing is a new industry, with system solutions as the final product, and upstream covers the whole industry chain of intelligent factory/digital workshop overall planning, equipment development and manufacturing, and system software design and development. This industrial chain is the main force for the reform of the smart manufacturing supply side, and it is also a new kinetic energy for Shanghai's future economic growth. It is also an important carrier for the “Shanghai Manufacturing + Shanghai Service†brand. The technological and industrial advantages that Shanghai has accumulated over the past decades have provided good soil and support for the outbreak of the smart manufacturing industry. At present, Shanghai has initially formed an array of integrated (with planning) + equipment + software, ready to go.
The intelligent manufacturing system solution provider (system integrator) is the core link of the industrial chain that carries upstream hardware and software equipment suppliers and directly serves the end-user market. Shanghai has cultivated a group of system solution providers with industry influence in the fields of automobiles, electronic information, energy equipment, steel, etc.; Shanghai also selected the first batch of 18 Shanghai smart manufacturing system solution providers by the end of 2017 .
A large number of international giants such as Siemens and Rockwell have also landed their regional headquarters or R&D/project centers in Shanghai. Since the smart manufacturing industry is still in its infancy, integrators often need to sculpt and cultivate specific needs together with users from the beginning of the project planning consultation. Therefore, good integrators are often good planners. The integrators in the background of research institutes such as the Institute of Self-Instuction and Xinsong of China Science and Technology are even more successful. The planning consultations of national-level projects undertaken successively have exceeded double digits.
According to the "Intelligent Manufacturing Development Plan (2016-2020)" of the Ministry of Industry and Information Technology, the intelligent manufacturing equipment refers to the five key technical equipments mainly consisting of high-end CNC machine tools and industrial robots. At present, the four major families of international robots, Germany KUKA, ABB Switzerland, Japan FANUC, YASKAWA; domestic leading Shenyang Xinsong, Eft, HKUST, Xinshida, etc., have set up regional headquarters or R&D centers in Shanghai. The traditional machine tool industry has also formed the “3+x†pattern of three companies, namely electrical, aerospace, and sunken machines, as well as several characteristic enterprises, and gradually entered the fast-track lane. Shanghai has more than 100 various types of additive manufacturing companies, covering the entire industrial chain of hardware and software, materials and application services, and leading companies at home and abroad. Most of the other intelligent manufacturing equipment is developed and integrated by the solution provider in the engineering project, such as the intelligent Newton data mining system and stereoscopic warehouse.
Shanghai's industrial software companies have always been at the forefront of the industry. The Manufacturing Execution System (MES) developed by Shanghai Baosight Software Co., Ltd. for the steel and metallurgy industry accounts for 50% of the country's market share. Shanghai Huicheng Engineering Service Co., Ltd., based on ISA95 standard development, has HiperMATICMES which can rapidly iterate according to customers' business needs. It has successfully entered the world's top three Changyuan Electronics, such as Unilever's foreign fast-moving giants and auto parts industry segments. Has become a typical representative of a new generation of modular MES.
Third, the strategic positioning has gradually become clear, and the goal of “an important source of smart manufacturing core technology and the main output of system solutions†has been basically established.
Smart manufacturing is one of the major players in the construction of Shanghai's technological innovation center with global influence. The “four pillars and eight pillars†include the construction of a smart manufacturing functional platform, and the positioning of a smart manufacturing subject carrying area Lingang. The main direction of the dual innovation platform is mass innovation, and people's entrepreneurship.
The Shanghai Intelligent Manufacturing Function Platform Co., Ltd., registered and established in Lingang in October 2017, is the carrier of the Shanghai intelligent manufacturing functional platform. It will focus on the common technology, core technology and equipment, system solutions and integration, and transformation of achievements in the intelligent manufacturing industry. Standards such as R&D and verification will promote the building of common demand capabilities for smart manufacturing technologies and industrial development. Combining several existing innovation platforms in Lingang, we will strive to provide technical, personnel support and new business models for the development of the smart manufacturing industry. Shanghai Smart Manufacturing Co., Ltd., located at No.103 Caoyuan Road, Caobao Road, is the first batch of professional-level creative space awarded by the Ministry of Industry and Information Technology. In the past two years, it has integrated a smart manufacturing platform verification system and introduced 136 enterprises. The degree reached 92%, initially formed in the enterprise system agglomeration effect in the areas of system design and implementation, digital sensor development and other intelligent manufacturing subdivisions. These platforms, combined with many engineering colleges, research institutes and high-tech companies in Shanghai, will be the best guarantee for Shanghai's intelligent manufacturing technology.
The development of smart manufacturing has two main directions: transforming and upgrading the traditional manufacturing industry through the application of demonstration and engineering implementation, that is, transforming the existing stocks; the system solution providers work together with hardware and software equipment suppliers to rapidly develop with the market heat, resulting in new The increase.
Since the 12th and 5th, Shanghai has clearly focused on developing strategic emerging industries, focusing on high-end manufacturing industries such as automotive, aerospace, information technology, integrated circuits, medical equipment, and energy equipment. The regional industrial transformation and upgrading has accelerated. From January to October 2017, the total industrial output value of the city reached 298.17 billion yuan, an increase of 8% over the same period of last year, of which the industrial output value above designated size reached 276.67 billion yuan, an increase of 8.4% over the same period of last year. Although the recovery of the manufacturing industry is encouraging, the proportion of the secondary industry accounting for 25% of Shanghai's GDP and the proportion of companies in the total output value have shown that Shanghai is a good system solution application demonstration field, but it is difficult to become a sufficient market supply.
One of Lingang's smart manufacturing innovation platforms, the Shanghai Intelligent Manufacturing System Innovation Center, is committed to the fostering and cultivation of system solution providers, and has developed an intelligent manufacturing system to display and market-connected Internet tools that will be exported to Shanghai integrators. Provide cheaper and more efficient services.
Shenzhen Innovative Cloud Computer Co., Ltd. , https://www.xcypc.com