Apply augmented reality technology to industrial control

Devices with holographic information processing can provide a 3D augmented reality (AR) view of industrial data that can be used with an integrated human machine interface and monitoring and data acquisition software (HMI/SCADA).

The use of Microsoft's Windows operating system and graphical user interface (GUI) provides a way for automation software to monitor and control devices through two-dimensional graphical symbols. Over time, these graphical symbols have grown in functionality and complexity. The processor evolved from 32-bit to 64-bit and introduced a paradigm shift in process control. Data acquisition that is critical to the task can be done at an incredible speed, and the two-dimensional images previously used in HMI/SCADA software can be quickly rendered in three dimensions, bringing life to the connected objects and environments come out.

The staff equipped with the AR solution can immediately establish communication with the robot through the connected equipment, and provide or receive maintenance information by performing corresponding holographic interactions.

Innovation has continued. PLC provides the necessity for PC-based control. Due to the existence of the latter, the use of the GUI makes the operator's work easier, and further brings about advances in graphics processing. The next step is to use a holographic information processing device with "digital twins."

Location-based function

In production or process control applications, compatibility with holographic computing devices is one of many AR and data movement functions. Other location-based features in modern HMI/SCADA software include:

● NFC (Near Field Communication) allows users to connect to supported devices without using a physical connection. Users can remotely monitor or configure data and settings through automatic connections without the need for more devices. facility.

● GPS (Global Positioning System) uses latitude and longitude information to display data and equipment related to the location. Mobile users can view information about the physical location of a pre-configured user.

● OCR (Optical Character Recognition) enables mobile devices to obtain information by scanning standard alphanumeric characters.

• Barcode scanning takes advantage of device-related physical tags to help operators reduce confusion.

The QR code (Quick Response Code) allows the user to obtain current and historical information about the device in real time by scanning a pre-configured physical QR code on the device.

AR application in Industry 4.0

A typical Industry 4.0 AR application scenario will include training, simulation, maintenance, remote assistance, or some other use case. Technicians using integrated devices with integrated HMI software can see the ceiling to see information about heating, ventilation, and air conditioning (HVAC) systems, how the equipment is placed, and technical parameters such as pressure and flow. The devices and integrated devices hidden behind the lining and the false ceiling are visualized along with their current status messages. In this way, faults can be detected and corrected more quickly.

If the exhaust system is not working properly, it may be concluded that it is not a fan failure, but a power problem. This situation can be quickly viewed in the AR environment. The operator can call up the corresponding circuit diagram and signal status. Documents such as maintenance instruction manuals can also be opened in a previously relevant manner.

AR provides visualization solutions in-house, in buildings, and in complex, multi-asset environments. Workers equipped with AR solutions can immediately establish communication with service representatives through connected devices, and provide or receive maintenance guidance through corresponding holographic interactions.

Developers and users are working to expand the boundaries of possibilities that hardware and software can achieve in AR. Just as the technology of manufacturing and process control evolved from the earliest PLCs to DOS, from 2D GUIs to 64-bit processing, it would be inevitable to extend new ideas based on today's AR capabilities.

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